What is custom industrial automation?
- Chris
- May 27
- 3 min read
Manufacturers are constantly looking for ways to improve efficiency, increase production output, and maintain consistent quality. One solution that continues to grow across industries is custom automation.
From robotic welding systems to specialized production equipment, custom automation helps manufacturers streamline operations and solve unique production challenges that standard machinery cannot always address.
At Contour-Arc, custom equipment and manufacturing solutions have been built since 1979, supporting companies across a wide range of industries with production welding, automation, and equipment fabrication.
What Is Custom Automation?
Custom automation refers to equipment or systems designed specifically around a manufacturer’s process, product, or production requirements.
Unlike off-the-shelf machines built for general use, custom automation systems are engineered to fit a specific application. These systems are often designed to improve production speed, repeatability, safety, and overall efficiency.
There are varying degrees of custom automation too. Our robotic weld Cell is an off the shelf item, just as a CNC Mill or Seam Welder are. However, adding tooling and programing create a custom tailored solution. Our turn key lathe welder is also considered an off the shelf item. However companies approach us to modify them further for their specific needs. Whether its custom tooling to hold their parts, adding a cooled chuck for long welds, or a robot to load and unload the system. On the other end of the spectrum, customers approach us to build ground up systems for a specific task. All of these fall under the umbrella of custom automation.
Comparison of the pros and cons of the different means of production
Use the table below to decide which level of automation is right for you
Hand Production | General Automation Equipment | Custom Automation Equipment | |
Production Efficiency | Slowest Production method | Fast Production | Fastest Production |
Consistency | Depends on the skill of labors | Very Consistent | Very Consistent |
Part Complexity | Most Complex Parts | Least Complex Parts | Most Complex Parts |
Labor Dependency | High | Low | Lowest |
Safety | Least Safe | Very Safe | Most Safe |
Scalability | Low | Decent | Highest |
Time to production | Short - Long: Skilled laborers can account for issues by hand | Longest - Requires time to setup, fixture, program, and test | Shortest - Designed and tested to run on day one |
Upfront Cost | $ | $$$ | $$$$ |
Cost per Part | $$$$ | $$ | $ |
Common Applications for Custom Automation
Custom automation systems can support many different manufacturing processes.
Common applications include:
Robotic Welding
Automated welding systems improve weld consistency, reduce cycle times, and support high-volume production environments.
Automated Material Handling
Conveyors, lift systems, and part transfer equipment help move products efficiently through production processes.
Welding Fixtures and Tooling
Custom fixtures improve repeatability and help maintain accurate part positioning during manufacturing.
Assembly and Production Equipment
Custom assembly stations and production systems are often designed to improve workflow and reduce manual operations.
Inspection and Testing Systems
Automated inspection systems can help manufacturers improve quality control and reduce defects.
How a Custom Automation Project Typically Works
While every project is different, most automation systems follow a similar development process.
1. Production Evaluation
The manufacturing process, production goals, and challenges are reviewed to determine where automation can provide the greatest benefit.
2. System Design
Equipment, fixtures, robotics, safety systems, and control systems are designed around the application requirements.
3. Fabrication and Integration
The custom equipment is built, assembled, and integrated into the manufacturing process.
4. Testing and Validation
Systems are tested to verify performance, safety, and production requirements.
5. Installation and Support
The completed system is installed and prepared for production use.
Final Thoughts
Custom automation solutions can benefit nearly every manufacturing run. However its necessary to look at the volume of parts and other factors in the table above to find the best manufacturing method. At Contour-Arc, we can help you determine if our turn key systems or a custom system is right for your situation. Located in Orange County, California we look forward to helping you get your parts made.